Monday, August 26, 2013

So we have something that looks really good right now, but it lets the rain in -- is doesn't have that fancy angled roof we build installed.

The roof assembly is fairly simple.  Consider this diagram:
CLICK TO ENLARGE

Note that the colors I used here are to make each piece stand out, and that after you assemble this part you should prime and paint it to the correct shade of TARDIS blue.  There are measurements in this assembly drawing which are correct for the virtual model, but keep in mind the standing warning I have already given about your real-world project.  Mind the measurements.  Measure to your real model and real materials to get an accurate and well-formed final assembly.

When you collapse the pieces to make one piece of them, you'll get something like this:

CLICK TO ENLARGE

What you should note is that this assembly inserts loosely into the main body assembly you already have.  The top section should stick upward about 10mm from the lower asection, and the lower section should be thick enough to consume some of the space you will have in the crown of the mail body, but it will still have about 1mm gap to allow the top to easily come off -- for reasons we will discuss in the future.

Before you insert the roof assembly into the main body, you'll have to build a small ledge inside the crown of the main assembly.  The "ledge" is really just 4 small corner shelves sunk in the crown of the main body at 15mm, like this:
CLICK TO ENLARGE

This is to support the roof, but to leave the body open and accessible.  This may seem sort of unnecessary since the 1.0 version of this model has no internal "stuff" (lights, wires, batteries, etc.), but this also allows us to build this model with the opportunity to upgrade it with bells and whistles (well: TARDIS noises and lights anyway) after we have completed the rather-generic basic build.

When you have built the support shelves, the roof inserts like this:
CLICK TO ENLARGE
Finally, cut a square of material from the foam core board in the Bill of Materials to 10mm, prime and paint it, and attach it to the base of your model's main body.  I used hot glue for this, but be careful with hot glue. If you apply hot glue in the corner where your door hinge is, you'll most certainly ruin your door's ability to open.  Apply the hot glue to the bottom of your model like this to get the best hold, and also to avoid any interference for the hinge:

And finally, attach the self-adhesive furniture feet from the Bill of Materials to the underside of the base.

Your 1.0, no-frills model is complete!

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